Bleckmann, a specialist in supply chain management for fashion and lifestyle brands, has launched a new automated storage and retrieval system (ASRS) at its Almelo–Newton site in the Netherlands. The system marks the latest milestone in the company’s ongoing automation strategy aimed at tackling labour shortages and enhancing fulfilment efficiency.

The newly operational solution is an integrated Kardex AutoStore system combined with an automated packing line, offering a streamlined alternative to conventional rack storage. Designed as a goods-to-person system, the technology significantly reduces the warehouse footprint while accelerating picking and packing processes.

According to Bleckmann, the AutoStore system requires up to seven times less space than a traditional picking floor to store the same inventory volume. This increased storage density enables the facility to accommodate more SKUs across multiple customers, while reducing the risk of stock shortages. Inventory items are retrieved by radio-controlled robots, eliminating the need for manual travel to picking locations and improving operational speed.

The system forms part of a broader integrated setup requiring minimal human intervention. It incorporates an advanced conveyor system, carton erectors, and an autonomous packing station that automatically adjusts carton height, further optimising the fulfilment process.

“From the moment a product enters the AutoStore until it leaves the warehouse in a carton, it will have only been touched by a single pair of hands,” explained Kevin Paindeville, director warehouse solutions and innovation at Bleckmann. “This increased productivities, and reduce risk of error due to less manipulation.”

By automating labour-intensive tasks, Bleckmann aims to support clients with later order cut-off times for next-day delivery. The system also enables improved operational planning, including more accurate demand forecasting.

“The AutoStore system automatically makes the most popular items more accessible, so that they can be dispatched faster,” said Tom Wijlens, COO Netherlands North at Bleckmann. “It’s also possible to programme the system ahead of peak sales periods so top-selling items are available even quicker – saving valuable time during those extra-busy moments.”

Sustainability is another key feature of the new installation. The AutoStore’s energy consumption is notably low, with ten robots using the same amount of energy as a single vacuum cleaner. As the robots can operate in the dark, additional energy savings can be achieved by reducing warehouse lighting.

“The AutoStore system automatically makes the most popular items more accessible, so that they can be dispatched faster,” said Tom Wijlens, COO Netherlands North at Bleckmann. “It’s also possible to programme the system ahead of peak sales periods so top-selling items are available even quicker – saving valuable time during those extra-busy moments.”

The Almelo installation underscores Bleckmann’s continued investment in automation to strengthen capacity, efficiency, and service levels for its fashion and lifestyle customers.