ROCKWOOL, the global leader in stone wool insulation, has partnered with Swisslog to design and implement a fully automated high-bay warehouse (HBW) at its Neuburg production facility in southern Germany. This investment is part of ROCKWOOL’s ongoing global strategy to modernize its logistics operations and reduce reliance on manual processes.

With over 51 manufacturing sites across 40 countries and a workforce of more than 12,200 employees, ROCKWOOL continues to experience robust growth. The Neuburg facility, operating around the clock, required a high-capacity storage solution to support its latest production line. Swisslog’s innovative, automated solution is poised to deliver the scalability and efficiency needed to meet the facility’s expanding operational demands.

Swisslog will provide a comprehensive logistics solution that includes a high-bay warehouse with 35,000 pallet storage locations and a total capacity of 53,000 EURO pallets. The system will feature eight Vectura S40 double-deep stacker cranes, a ProMove conveyor system, and integration with an outdoor Automated Guided Vehicle (AGV) system. This will seamlessly connect the warehouse to the production lines and an existing pick-and-pack area.

The project will also involve extensive civil works, including roofing, wall cladding, utilities (power, HVAC, lighting), and fire safety systems. Swisslog’s SynQ warehouse management software will oversee the entire operation, ensuring real-time coordination and transparency.

The new warehouse is expected to eliminate the need for external storage, minimize manual handling, and introduce a zero-touch approach to pallet management. Additionally, it will shorten truck loading times, improve shipment service levels, and reduce dependence on forklifts.

This project highlights the growing collaboration between ROCKWOOL and Swisslog, further cementing their partnership as both companies continue to embrace automation. With this new facility, ROCKWOOL is laying the groundwork for future expansions in automation to support its global growth and commitment to operational excellence.

“Swisslog’s early involvement during our budgeting phase gave us confidence in their understanding of our operational needs. Their solution aligns perfectly with our long-term goals – boosting efficiency, minimizing manual handling, and supporting our broader automation strategy,” said Oliver Mohr, Project Manager at ROCKWOOL.

“Our collaboration with ROCKWOOL stands as a testament to what true partnership can achieve – rooted in trust, driven by shared ambition, and grounded in a deep understanding of their business and supply chain network. We challenge each other and remain focused on long-term impact. We are proud to bring our expertise to a solution that not only addresses ROCKWOOL’s current objectives but also equips their teams with the tools and confidence to shape the future,” added Sven Borghoff, Vice President Sales – Integrated Solutions EMEA Central at Swisslog.