Block Logistik GmbH, part of the Block Group, is advancing its frozen food logistics operations with the introduction of a fully automated warehouse solution at its Hamburg facility. The project will consolidate three existing deep-freeze warehouses into a single centralized operation, designed to increase efficiency, optimize storage capacity, and streamline product handling.

To deliver the transformation, Block Logistik has partnered with intralogistics specialist STILL, which has developed a customized automation solution combining a fully automated pallet shuttle system, driverless transport technology, conveyor systems, software, and ongoing service support.

“STILL clearly grasped our project requirements and developed a coherent concept for high storage density in conjunction with a fully automated warehouse,” says Robin Bauszus, managing director of Block Logistik. “We are delighted to be implementing such a comprehensive project for Block Logistik,” adds Kai Freitag, STILL’s Project Manager Business Development Automated Solutions, enthusiastically. “In addition to the desired storage density and maximum automation, it is the deep-freeze component in particular that makes this project so exciting.”

The new system features a STILL iGo Cube four-way pallet shuttle solution with 3,700 storage locations and four deep-freeze-compatible shuttles, alongside the STILL cold store stacker iGo — the first automated high-lift pallet truck designed for frozen environments. Together, the technologies create a fully automated flow of goods between storage and picking areas.

The centralized warehouse approach will help Block Logistik reduce internal transfers, improve resource utilization, increase storage density, and reduce manual workload in cold storage operations.

The automated system is designed to handle nearly 70 pallet movements per hour while maintaining safe, reliable, and efficient operations in demanding deep-freeze conditions. With scalable technology and flexible integration capabilities, the solution supports Block Logistik’s goal of creating a more efficient and future-ready supply chain for its restaurants, hotels, and retail customers.

The operational rollout of this pioneering project is set to begin in autumn 2026. “Given the highly professional preparations carried out so far by STILL, the main contractor, and the reliable, solution-oriented collaboration, we are looking forward to the upcoming implementation with great anticipation and confidence,” says Robin Bauszus.